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TPD Ultrasonic Pulp Concentration Meter

TPD Ultrasonic Pulp Concentration Meter is an online monitoring instrument designed for concentration monitoring in processes such as beneficiation, coal washing, metallurgy, papermaking, and sludge treatment. It can monitor the concentration change from 0.2% to 80%, and provide reliable input for the automatic control of the process. At present, this product has been successfully applied in the automatic control and monitoring in many fields mentioned above.

  • Ferrous metal pulp (iron, manganese, chromium ore pulp)

  • Non-ferrous metal pulp (gold, copper, silver, nickel, etc.)

  • Coal slurry, coal slurry

  • Sediment (river sediment, lake sediment, model sand, etc.)

  • Other industrial slurry (lime slurry, cement, paint, etc.)


The sensor sends a beam of ultrasonic pulses to the measured substance. When the ultrasonic wave passes through the slurry, the ultrasonic energy will be attenuated due to the scattering and absorption of the slurry. The attenuation of the ultrasonic wave in the slurry is related to the concentration of the slurry in the liquid. The attenuation value of the ultrasonic wave can calculate the slurry concentration. Different types of slurry have different attenuation characteristics for ultrasonic waves. By adjusting the distance between sensors and the frequency of operation, they can be used to measure various media.


  • Ultrasonic measurement method, no radiation pollution, absolutely safe;

  • Ultrasonic emission adopts DDS technology to provide high reliability driving without drift;

  • Ultrasonic receiving adopts AGC technology to provide a larger measurement range;

  • Automatic frequency scanning technology to ensure that the sensor works in the best state;

  • Three types of installation methods: immersion, pipe insertion and pipe type to adapt to different applications;

  • Smart transmitter can record historical data for up to ten years;

  • Support RS232 or RS485 digital interface, support MODBUS ASCII, MODBUS RTU and simplified custom communication protocol;

  • Provide a variety of wear-resistant methods according to site conditions;

  • Three groups of programmable relays can be set as: high alarm, low alarm and timer working mode;

  • The built-in notepad faithfully records important operating processes and events such as power failure of the instrument for easy query and maintenance.


Measuring performance

Measuring range: 0.2% ~ 80% (different media, different measuring ranges of sensors will be different)

Resolution: 0.10%

Accuracy: ± 2.5% FS

Calibration: Factory calibration, field calibration

Display: LCD display date, time, measured value, historical trend line, etc.


Output

Analog output: Isolated 4 ~ 20mA, maximum load 500Ω, optional 3.8mA or 21mA in fault state

Relay output: upper and lower limit hysteresis alarm relay output (can be used for concentration control)

Relay capacity: 2A, 250VAC

Digital interface: RS485 or RS232 / MODUBUS RTU or ASCⅡ

Site setup: Completed by the transmitter button


powered by

AC power: 220VAC ± 10%, 50Hz

DC power: 24VDC ± 10%


Physical properties

Transmitter size: 256 × 270 × 139mm

sensor type: Submerged, plug-in, pipe flange type

Material selection: Cast aluminum (transmitter), stainless steel (sensor)

Transmitter weight: 1Kg

Sensor cable: 10m shielded cable (other lengths can be specified in the order)


Environmental performance

Protection level: IP65 (transmitter) IP68 (sensor)

Operating temperature: 0 ~ 60 ℃

Relative humidity: 0 ~ 95%

Working pressure: 1.0MPa, 1.6MPa, 2.5MPa (others can be customized)